Results

• Challenge

  Traditional fixturing systems used in CNC machining are often heavy, time-consuming to set up, and designed for single-use applications.
  This creates challenges in modern manufacturing environments where flexibility and efficiency are critical. Conventional fixtures can require up to an hour of setup time and offer limited adaptability for high-mix production.
  The client required a solution that could:
  Reduce setup times significantly
  Maintain high levels of positional accuracy
  Enable seamless transfer between machining and inspection
  Improve efficiency across repeated production cycles
  Existing systems relied heavily on manual clamping and re-alignment, introducing variability and increasing downtime between operations.

• Solution

  Fabricon designed and developed a modular aluminium fixturing system built around precision location and repeatability.
  The system incorporates:
  Lightweight aluminium construction to reduce handling time
  Modular components for fast reconfiguration
  Precision locating features for consistent positioning
  A compact, stackable design to maximise machine access
  The system enables components to be transferred between machining and inspection stages while remaining secured within the original workholding fixture, preserving positional accuracy and eliminating the need for re-clamping.
  Using advanced CAD design and an iterative prototyping process, the system was tested and refined under real machining conditions to ensure rigidity, durability, and consistent performance.

• Outcome

  The final solution delivered a significant improvement in both efficiency and machining performance.
  Setup times reduced by up to 80–95%
  Fixture weight reduced by approximately 60–70%
  Eliminated the need for re-alignment between machining and inspection
  Improved machine uptime and operator productivity
  By allowing parts to remain fixed within the original workholding during transfer and inspection, the system removes unnecessary handling and ensures consistent positional accuracy throughout the manufacturing process.
  This development demonstrates Fabricon’s ability to deliver innovative, high-performance engineering solutions that improve productivity, reduce operational costs, and support modern, flexible manufacturing environments.

• Got a Project in Mind

  Whether your business is large or small, Fabricon can deliver an excellent service tailored to your needs. If you have a project you’d like support with, get in touch with our team. Call Matt on 0161 331 9797.